The most popular Siemens fully integrated drive sy

2022-07-26
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Siemens fully integrated drive system

from the provision and optimization of a single drive component to today's fully integrated drive system with three-level integration as the core, and then to the future oriented seamless integrated all digital chemical plant, Siemens is constantly innovating. As Mr. Ralf Michael Franke, CEO of Siemens industrial drive technology group, said,

on this path of innovation, Siemens industry has been providing more and more in-depth and modern drive technology to various customers since the 1990s

as the world becomes more and more complex, it becomes more difficult to explore the core of things and discover and tap the potential to improve efficiency. This phenomenon exists not only in industrial automation technology, but also in modern driving technology. According to the evaluation of VDMA, the application of information and communication technology and mechanical engineering automation technology has accounted for 30% of the production cost of machinery and equipment. For industrial users

, users based on the future must seek ways to improve advanced technology every day to improve the efficiency, reliability and productivity of their production and operation processes

fully integrated driving system

the reason why social media such as twitter and Sina Weibo seem so close to nature and so widely accepted and spread lies in the fact that this kind of social media integrates all kinds of network technologies that have been proved to be reliable in an all-round way, and can operate without complex preparation. It is direct, fast and easy to use, and fully meets the network communication needs of the general public

similarly, all-round integration is also an important issue to be faced by the development of driving technology. Mr. Franke (fangrunlang) said: we are still using the mechatronics technology developed and operated in the traditional way. There is almost no integration process between a single mechanical device, electrical technology and software. With the concept of intelligent

integration, Siemens put forward the concept of integrated drive systems (IDS) when talking about the unique integration of drive systems with fully integrated automation (TIA) and software systems for engineering configuration and operation

the core idea of intelligent integration of mature and reliable elements is being proved by the new concept of fully integrated drive system, which is not only the demand of technological development, but also emerging in various industrial drive applications

the fully integrated drive system is based on the most comprehensive and stable drive system product line in the world. After perfect integration, it can bring significant benefits to machine manufacturers and end users of machines and equipment, and help shorten the time to market and return on investment. Mr. Franke (fangrunlang) said that the fully integrated drive system is the only one-stop solution for the whole drive chain. We have perfectly integrated all Siemens drive products to make them cooperate perfectly. We also integrate the automation environment, even the life cycle of products and production: we call it horizontal integration, vertical integration, and full life cycle integration with 3mm thick arbitration samples. Fully integrated drive system is a successful interpretation of integrated drive product line, seamless integration into automation system and full life cycle service

perfect coordination

the core of the fully integrated drive system refers to the integration of the drive system at three levels: from the coupling and reducer to the horizontal integration of the motor and frequency converter along the energy flow; Vertical integration in automation control architecture in industrial production; And the integration of product lifecycle services. At the physical level, the components of the drive system are perfectly coordinated in terms of functionality, mechanics and energy efficiency, and can successfully complete the corresponding tasks. Siemens' comprehensive product portfolio consisting of reducer, coupling, motor, frequency converter and their combinations is the basis for achieving this goal. From the very beginning, Siemens avoided the interface compatibility problems arising from the simple combination of single components of the drive system, and realized horizontal integration. Vertical integration, that is, the integration of industrial production process control architecture and transmission system, is a necessary condition to achieve the maximum output value. In the fully integrated drive system, the components of the fully integrated drive system in the automation architecture will be seamlessly integrated into the automation environment through, for example, the fully integrated automation software TIA POTU. From the drive system and field equipment, through the automation level to the manufacturing execution system (MES), all systems can be perfectly integrated in operation. With the resulting production transparency and data commonality, the output value can be maximized

users can use the same efficient and simple fully integrated automation software TIA botu engineering configuration framework for configuration, configuration and debugging. This is applicable to the combination of hardware and network configuration in the general-purpose full grapher, or the powerful diagnosis of configured and connected components. The rich library scheme can ensure unified data management, data consistency and fast configuration. It also integrates the profidrive driver profiles of all relevant applications

and profisafe for fail safe communication. Simotics motors are also integrated into the engineering configuration framework through SINAMICS startdrive software

the fully integrated drive system scheme spans the horizontal and vertical levels, thus reaching a deeper integration level. The third level is related to the whole life cycle of machines and equipment. All components can be found digitally in the corresponding industrial software for configuration, layout and commissioning. For example, the use of the configuration tool size anchorage fatigue testing machine and the functional features of the equipment R for Siemens drives can design the entire drive train for all mobile task work points of the machine. This ensures the highest energy efficiency and performance in subsequent operations. With the increasingly close data exchange between systems in the whole product life cycle, the information can continue to be unified so that the experimental machine or equipment can be suddenly and automatically stopped when it is shut down. In general, with the help of life cycle integration, shorter product development time, faster debugging and higher reliability can be achieved through the optimal design of driving components

why choose the fully integrated drive system

the perfect coordination under the intelligent integration concept is the aesthetic feeling directly presented by the fully integrated driving system. Why a fully integrated drive system? User value can bear witness to everything

obviously, the horizontal integration of the drive chain undoubtedly improves the productivity, reliability and efficiency of the machine; While vertical integration improves the flexibility and transparency of equipment performance, equipment productivity, production and production process, and provides additional advantages for safety, maintainability and environmental protection; Through the full life cycle integration, it can greatly simplify the engineering configuration, commissioning and diagnosis tasks, and bring higher efficiency and reliability to the configuration in the engineering planning stage, the corresponding simulation and driveline layout, and the seamless data management in the PLM process. Therefore, users can easily cope with more and more digital technologies in the production process

franke (fangrunlang) said: the goal of the fully integrated drive system is to add value to the entire production chain

case 1:

the complex transmission system of the vertical mill in the cement industry can be used as an example of horizontal integration. In order to realize a more economical mineral crushing process, the driving technology used in the equipment must be able to meet the specific needs of the processing process. Therefore, it is very important to adjust the reducer, coupling, motor and frequency converter to achieve the best working condition, so that the machine will not be overwhelmed in the workflow. With the help of the fully integrated drive system, the optimization scheme for adjusting and constructing the whole transmission system can be obtained. This can increase output by 15%, reduce energy consumption by 5%, shorten startup time, and improve the availability and reliability of the whole machine

case 2:

the example of the Czech Glass machinery manufacturer can show the perfect complement of vertical integration to the fully integrated drive system. Sklostroj has been looking for new automation and drive solutions for its new glass container machine ISS. With the integration of drive system and motion control system, the machine can save about 40% of the energy cost, improve the availability of the machine by 15% compared with the old machine, and have data consistency during construction, commissioning and production. In general, the new machine with servo drive is very compact and flexible

case 3:

the example of life cycle stage integration is particularly evident in the integration of machine tool drive technology. The manufacturer must precisely coordinate the extremely high acceleration, accuracy and a large number of servo axes. For example, when Siemens developed machines for DMG, a German machine tool customer, Siemens optimized the digital model with systemnx, tecnomatix and virtual controller from the beginning. At the same time, the motion sequence is simulated, and the collision effect and productivity are tested

compared with traditional mechanical manufacturing technology, the mechanical design at this time is faster and more accurate. Cost savings of 40-80%. All parameters, data and cycles of the prototype can be used as accurate digital models, and also for machine operators

in this way, the adjustment and modification time can be reduced by 30%~40%. At the same time, it can also save the machine cost and reduce the machining processing time

customers' benefits can be measured through Siemens' fully integrated drive system. Siemens' fully integrated drive system in the industrial business field will help Chinese users improve manufacturing efficiency, increase equipment reliability, save energy and reduce consumption, achieve green manufacturing, and help Chinese enterprises to a higher level

Ralf Michael Franke, CEO of Siemens drive technology group, was born in Hildesheim, Germany on April 21, 1958 and graduated from Kassel University, Germany, majoring in electrical engineering. Joined Siemens in 1985. At first, he was engaged in drive technology verification in Erlangen, Germany. When the verification and calibration of the electronic universal testing machine were stopped, he should pay attention to the development of the following problems. Later, he was engaged in various product life cycle management in Erlangen equipment manufacturing plant. He took over as the quality assurance director in 1998 and began to be responsible for the inter group coordination of the development of the new SINAMICS driving technology platform in 2000

since 2003, Mr. Franke (fangrunlang) has been engaged in innovative project management under the t op + project of Siemens in Munich. In December2004, he began to serve as CEO of Siemens industrial automation systems

since April, 2011, he has been the CEO of Siemens drive technologies group, headquartered in Nuremberg, Germany

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